Plate-type Superhigh Temperature Instantaneous Sterilization Unit (UHT)
Product application:
Plate ultra high temperature sterilization unit (UHT) is the introduction of foreign technology and ultra-high temperature sterilization developed a new generation of fluid material sterilization equipment. The use of modern engineering equipment widely used in new high-BR, BP plate heat exchanger, through the material and superheated steam (or hot water) and non-contact heat exchange, so that the fluid material in a relatively short period of time to achieve the required sterilization temperature , effective heat transfer and easy cleaning, milk, fruit juice, vegetable juice drinks ideal fluid sterilization equipment.
The machine can be used to heat the liquid beverage and food aseptic system, using high-precision products / water temperature control, the product from the balance tank into heat exchanger in the heating part and the heat killed bacteria after the cold heat exchanger material material temperature to rise to a predetermined value, then indirectly by the steam-heated water heated to 120 ℃, the material in the holding tube to maintain the required temperature and the temperature of ultra-high temperature sterilization for a period of time, temperature from the holding tube into the machine came out with the cold materials for heat exchange, and finally cooled in the cooling section to a predetermined outlet temperature, the whole process are carried out in a closed state, to ensure the stability of the purpose of biological materials. And heating according to the user on the material, insulation, cooling of different sterilization process requirements for a particular combination of system design to meet various process requirements.
The unit mainly by the material balance and distribution system, heat exchanger systems, piping materials, system, hot water piping systems, steam piping system, hot water heating system, the material automatic return system, automatic temperature control system and electrical control system composition.
Features:
1 material and heating medium are sealed in their system through non-contact heat exchange to achieve heating, to ensure health and safety materials;
2 sterilization time is short, to ensure that nutrients are not material damage;
3 machine used in all food-grade stainless steel materials to ensure that devices meet the national security of the beverage and food requirements of health indicators;
4 heat effect, high heat recovery, low energy consumption;
5 The main control elements, valves and spare parts are made of imported parts, long life;
6 PLC control, the various sections of the material can be heated temperature, water temperature, steam flow regulation, and implementation of automatic control and automatic return system with the material to ensure 100% material to effect sterilization;
7 simple, easy to clean, easy to operate, low maintenance costs.
Main specifications and technical parameters:
Unit Type: BSJ2-UHT
Production capacity: 2t / h material inlet temperature: 45 ~55 ℃(or user requirements design)
Sterilization temperature:120 ℃sterilization time: 15s (or user requirements design)
Material outlet temperature: 55 ~65 ℃(or user requirements design)
Steam pressure: ≥ 0.7MPa steam consumption: 120 ~150kg/ h
Compressed air: ≥ 0.7Mpa Cooling water pressure: 0.3Mpa
Cooling water inlet temperature: ≤ 15 ℃
Weight:1680kgDimension: 2500 × 2000 × 2200 (mm)
Material Process:
Material - → balance tank ¬¬___ 45 ~55 ℃__ ¬ ¬ → heating ___95 ℃__ → overheating ___120 ℃ (120 insulation 15s) __ cooling ___95 ℃¬¬___ 55 ~65 ℃(outlet temperature set according to process requirements cooling section can be adjusted) → filling (or back)
Process according to different material handling requirements for certain adjustments. (This does not include the CIP cleaning machine, homogeneous and other devices)